Renovation of a 1973 Amerglass, all the electrical circuit to throw away!

The state of the hold. Difficult to find your way in this electrical mess © FX Ricardou

Buying a boat from 1973, it is inevitable to be exposed to some old stuff. If the Amerglass boat I found second hand was generally sound, I immediately identified that the entire electrical system would have to be reviewed.

An electrical circuit that is a bit scary

A glance at the pile of cables above the batteries was enough to make my first opinion. Then the discovery of old lead fuses to protect the board confirmed my first impression. It is clear that nothing was right on this boat as far as the electrics were concerned

And yet, the first 18-day trip really surprised us. Everything works, or almost! We even managed to get the windlass and its wireless remote control to work. But at the same time, I really didn't want to touch anything for fear of creating a short.

Les tableaux électriques avec leur fusibles en plomb.
Electrical panels with their lead fuses.

No protection or battery switch!

For example, the starters of the 2 motors are directly connected to a battery (without a battery switch). Impossible therefore to isolate them. The 3 batteries of the board seem also to be all connected together, there is no park battery servitude separated from the battery of starting engine.

The whole 12 V installation also seems to be of the same type with appliances directly connected without going through fuses or circuit breaker. This is the case of the fridge which comes straight from a battery.

As far as connections are concerned, we are in the realm of dominoes. All the wires are linked together by these little dice, often rusty, sometimes melted. And obviously, when the domino was missing, the owner had recourse to live soldering, wire on wire with a simple piece of scotch tape to hide the whole thing.

Les dessous des tableaux, beaucoup plus inquiétant...
The underside of the paintings, much more disturbing...

Threads of all colors without any reference

Nothing is marked, even the basic wire colors are not used. All the battery wires are black, whether you are over or under. The windlass wires are even yellow/green, wires used for grounding usually For consumers, we work with white wires. No differentiated + or -.

On the 220 V network, no differential circuit breaker is present. We are in direct from the quay plug to the plugs distributed in the boat.

Connexions : vous préférez un domino ou un soudure ?
Connections: do you prefer a domino or a solder?

Unload everything to start over

To remedy this situation, there was only one solution: start from scratch. So I set to work to remove all the old electrical network on board. With a few surprises like many wires that were no longer useful, connected to a vacuum. A nice weight loss for the boat.

I didn't go there with a lot of pliers, because for each wire, I had to know its origin in order not to cut the electrical circuit of the engines. Indeed, each engine is connected to the batteries, but also many wires arrive at the dashboard for the lights and indicators.

On débarque tout !
We unload everything!

Empire Bus and its Digital Switching to replace

Once this reset is done (RAZ in computer science!), we have to think about rebuilding a clean, protected and simplified network. That's when I turned to Empire Bus and its Digital Switching solution. In a next article, I will explain the reasons that guided my choice.

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